FUCHS LUBRITECH - Lubricants For Hot Metal Forming - Water-Miscible, Containing Graphite
During hot forming processes, lubrication and cooling of the tools are necessary. As the geometry of the parts is becoming more and more complex, the requirements for the lubricants are also constantly increasing. The modern LUBRODAL metal forming lubricants fulfill these increased requirements, so that today it is possible to work with environmentally friendly graphite-water dispersions in many forging operations in which oil/graphite products were previously used. Economic working, excellent cooling of the tools and optimal flow behavior can be realized, when LUBRODAL products are combined with modern spraying systems.
Hot forming of steel
LUBRODAL F 20 CH HOT FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Stable concentrate of graphite in water, profitable due to high solid content of 40 %. Dilution ratios of 1:4 to 1:30 are recommended, depending on part geometry and weight. Application manually or automatic. Versatile lubricant for hot forming of steel with good wetting properties | Spraying |
1:4 to 1:30 |
25/220/1200 kg |
yes |
LUBRODAL F 31 EB HOT FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Graphite concentrate in water (32 % solids). Recommended dilution ratios of 1:3 up to 1:20, according to the geometry and weight of the parts. Automatic or manual spraying application. Economic standard lubricant for conventional hot forging |
Spraying |
1:1 to 1:20 |
25/220/1000 kg |
yes |
LUBRODAL F 105 HOT FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water miscible graphite dispersion (25 % solids) for die lubrication during hot forging of steel. Depending on the difficulty and geometry of the parts dilution ratios from 1:2 to 1:20 are recommended. Economical lubricant for a wide range of applications | Spraying |
1:2 to 1:20 |
25/200/1000 kg |
yes |
LUBRODAL F 185 HOT FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Combination of a transparent formulation with an addition of graphite. Excellent releasing and propulsive effects and due to a small addition of graphite the lubrication power is superior to regular transparent formulations. Considerably reduced cleaning efforts in comparison to regular water-graphite formulations. |
Spraying |
1:1 to 1:10 |
25/200/1000 kg |
yes |
LUBRODAL F 442 HOT FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Dispersion of finely ground graphite in water (40 % solids). Dilutable with water in any ratio. High performance lubricant with outstanding wetting properties even at high temperatures. Particularly suitable for highly complex forming operations, e.g. for extrusion operations with long flow paths |
Spraying |
1:4 to 1:30 |
25/230/1000 kg |
yes |
Warm forming of steel
LUBRODAL F 21 A SET HOT AND WARM FORGING OF STEEL AND NON-FERROUS METAL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Concentrate of graphite in water (32 % solids). Recommended dilution ratios of 1:5 up to 1:25, according to the geometry and weight to the parts. Applied by automatic or manual spraying. Lubricant for complex hot and warm forming operations. |
Spraying |
1:1 to 1:25 |
25/200/1000 kg |
yes |
LUBRODAL F 41 G WARM FORMING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Sedimentation-stable graphite/water dispersion with 32 % solid contents. LUBRODAL F 41 G is preferably used as a circulation lubricant for warm forging of steel. It is based on a formulation of selected graphites and is suitable for very complex warm and hot forming. |
Spraying |
1:1 to 1:25 |
25/200/1000 kg |
yes |
LUBRODAL FC 331 GRAPHITE PRE-COATING FOR WARM FORGING (700–800℃)
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Colloidal suspension of high grade graphite, which is diluted with water. Homogenous, firmly adhering layer protects against oxidation and supports the subsequent forming processes on the press. Application possible by spraying, flooding or dipping. |
Spraying, flooding or dipping. |
1:1 to 1:3 |
25/220/1000 kg |
yes |
Hot forming of steel and non-ferrous metals
LUBRODAL F 28 B HOT FORMING OF STEEL AND NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Concentrate of graphite in water (30% solids). Recommended dilution ratios of 1:2 to 1:10, depending on the geometry and weight of the parts. Applied by automatic or manual spraying. Lubricant for hot forming with a wide application range and very good wetting properties. |
Spraying |
1:2 to 1:10 |
25/220 kg |
yes |
LUBRODAL F 475 E PRECISION FORGING OF STEEL AND NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water-miscible concentrate of high purity fine particle size graphite in water (25% solids) with a wide range of wetting temperatures. Suitable for warm and hot forging and particularly for precision forging of complex geometries | Spraying |
1:2 to 1:10 |
25/200/1000 kg |
yes |
LUBRODAL F 3629 HOT FORGING OF SPECIAL PURPOSE STEEL AND NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Micro-fine graphite dispersion in a water carrier (19% solids). In combination with suitable spraying devices, wetting temperatures as high as 400 °C are possible. High performance lubricant, designed exclusively for hot forming of high-alloyed steel and non-ferrous metals. | Spraying |
1:1 to 1:10 |
25/200/1000 kg |
yes |
LUBRODAL FC 441/50 HOT FORMING OF STEEL AND ALUMINIUM
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Stable dispersion of finely ground graphite in water. Following the evaporation of the carrier water, LUBRODAL FC 441/50 produces a closed, thermally stable and highly adhesive graphite film on the treated tool and metal surfaces. Application can be in the form of spraying or dipping. | Spraying |
1:1 to 1:5 |
10/25/210 kg |
yes |
LUBRODAL W 27 F HOT FORMING OF STEEL AND NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Colloidal dispersion of finely ground graphite in water (27% solids). Dilutable in water, mixing ratio application dependent. Applied by automatic or manual spraying. Lubricant for precision forging with excellent wetting properties. | Spraying |
1:1 to 1:25 |
10/25/210 kg |
yes |
LUBRODAL W 27 F/260 HOT FORMING OF STEEL AND NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Concentrate of finest ground graphite in water (27% solids). Dilutable with water in any ratio, dependent on the application. Applied by automatic or manual spraying. Lubricant for hot forming operations with outstanding wetting properties. | Spraying |
1:1 to 1:25 |
10/25/210 kg |
yes |
LUBRODAL F 29/2 – TB HOT FORMING OF STEEL AND NON-FERROUS METAL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Concentrate of graphite in water (36,5% solids), dilutable with water. Mixing ratios are application dependent. Applied by automatic or manual spraying. Developed exclusively for difficult forgings with a high degree of deformation, e.g. the forging of titanium turbine blades. | Spraying |
1:3 to 1:20 |
25/220 kg |
yes |
Hot forming of non-ferrous metals
LUBRODAL F 33 AL HOT FORGING OF ALUMINIUM
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water-miscible concentrate of colloidal graphite in an emulsion for forming of non-ferrous metals. Designed exclusively for spray application. Outstanding wetting when sprayed as a fine mist. Forms a thin, firmly adhering separating film on the surface of the tool. | Spraying |
1:1 to 1:50 |
5/210/1000 kg |
yes |
Hot rolling, pipe production
LUBRODAL F 70 M – 40 LV HOT ROLLING, PIPE PRODUCTION
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Stable, free-flowing graphite dispersion which can be simply and economically
diluted with water. Tried and tested as a mandrel bar lubricant, for pipe bending processes, production of loops and manufacturing of railway wheels. |
Spraying |
1:4 to 1:30 / 1:0,5 to 1:7 |
25/230/1000 kg |
yes |
