FUCHS LUBRITECH - Lubricants For Hot Metal Forming - Water-Miscible, Graphite-Free
Today, in the interest of reducing contamination and environmental pollution, die lubricants that can be diluted with water are preferred. Over the years, the importance of graphite-free formulations, also known as white to transparent lubricants, has vastly increased, particularly due to the needs of industrial hygiene. These products are also well suited to forging operations in which graphite-free products would previously never have been considered. White LUBRODAL products have now accordingly proven themselves for these applications. From rolling machines over conventional forging presses and hammers to modern, fully automated high-speed-forging-machines there is a very wide field of applications.
Hot forming of steel
LUBRODAL F 318 N-HV TRANSPARENT CIRCULATION LUBRICAN
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| LUBRODAL F 318 N-HV is used for warm and hot forging of steel. Wherever
graphite containing lubricants have to be replaced due to hygienic reasons. Contains no pigments. Therefor no residues, no clogging of valves, nozzles or filter systems. The dilution ratio varies dependent on the type of application between 1:1 and 1:40. Suitable for flood-application as well as spraying. | Spraying or flooding |
1:1 to 1:40 |
220/1000 kg |
yes |
LUBRODAL F 325 N TRANSPARENT CIRCULATION LUBRICANT
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Effective concentrate of synthetic and natural agents, dilutable with water.
Excellent separation and wetting. Dilution ratio application dependent between 1:1 and 1:40. Economic circulation lubricant for warm and hot forging of steel. |
Spraying or flooding |
1:1 to 1:40 |
220/1000 kg |
yes |
LUBRODAL F 40HIGH PERFORMANCE LUBRICANT FOR SPECIAL ALLOYS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Transparent, synthetic concentrate with specific additives for special steels and related alloys, which are difficult to form. Thermally stable ingredients enable high wetting temperatures. Also optimally suited to circulation lubrication |
Spraying or flooding |
1:3 to 1:25 |
25/220/1000 kg |
yes |
LUBRODAL F 84 HM - PLUS HAMMER FORGING OF STEE
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water miscible die lubricant with excellent expanding effects. LUBRODAL F 84
HM - PLUS was specially developed for hammer forging. It is supplied as a stable concentrate and has to be diluted with water before application. |
Spraying |
1:2 to 1:30 |
25/220/1000 kg |
yes |
High-speed-forging of steel
LUBRODAL C 48 PM FLOODING LUBRICANT FOR HORIZONTAL AUTOMATIC FORGING PRESS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Brown, pigment-free concentrate with excellent release and cooling effect.
Simple to mix with water in any ratio. Circulation cooling lubricant for high-speed forging on HATEBUR machines |
Spraying or flooding |
1:2 to 1:20 |
25/220/1000 kg |
yes |
High-speed-forging of steel
LUBRODAL C 48 PM FLOODING LUBRICANT FOR HORIZONTAL AUTOMATIC FORGING PRESSES
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Brown, pigment-free concentrate with excellent release and cooling effect.
Simple to mix with water in any ratio. Circulation cooling lubricant for high-speed forging on HATEBUR machines. |
Spraying or flooding |
1:2 to 1:20 |
25/220/1000 kg |
yes |
High-speed-forging of steel
LUBRODAL C 102 LUBRICANT FOR HOT FORMING OF METAL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Emulsion of modified oils in water with harmonized additives. LUBRODAL C 102
is suitable for the lubrication and separation during forging of steel and other metals. It can also be used as an additive for the start-up of circulation lubrication systems. Recommended dilution ratios are 1:5 to 1:1.10 |
Spraying |
1:1 to 1:10 |
10/25/200 kg |
yes |
LUBRODAL F 318 H TRANSPARENT CIRCULATION LUBRICANT
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Combination of synthetic and natural agents, dilutable with water (1:2 to 1:20). LUBRODAL F 318 H has excellent cooling and separating effects as well as very good wetting properties. Particularly suitable for horizontal forging machines with short cycle times. |
Spraying or flooding. |
1:2 to 1:20 |
25/220/1000 kg |
yes |
Hot-forming of non-ferrous metals
LUBRODAL F 25 AL HOT FORMING OF NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Stable emulsion concentrate with ingredients of high thermal stability. Due to good penetrating properties, they spread fast to a thin layer on the tool surface. LUBRODAL F 25 AL does not form build-ups in the dies. When forging aluminium, dilution ratios of 1:3 to 1:10 are used. |
Spraying |
1:3 to 1:10 |
25/200/1000 kg |
yes |
LUBRODAL F 40 S WATER-MISCIBLE METAL FORMING LUBRICANT FOR NON-FERROUS METALS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water-miscible lubricant for spray application. Special additives provide excellent release and lubricating properties. The optimum dilution rate must be determined in practice | Spraying |
1:5 to 1:10 |
25/200/1000 kg |
yes |
Hot rolling of steel
LUBRODAL RM 4000 TRANSPARENT CIRCULATION LUBRICANT FOR THE HOT ROLLING OF STEEL
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Mineral oil free alternative to conventional rolling oils and emulsions. LUBRODAL RM 4000 is used in diluted form in the hot rolling of steel for caliber and tool lubrication. LUBRODAL RM 4000 is a concentrate which can be mixed with water in any ratio. | Spraying or flooding |
1:3 to 1:30 |
25/220/1000 kg |
yes |
Pipe production
LUBRODAL ST 500 V MANDREL BAR LUBRICANT FOR PUSH BENCH MILLS
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water-miscible, graphite-free high-temperature lubricant with pronounced
release effect in hot forming processes of steel. LUBRODAL ST 500 V can be very easily diluted with water. The optimal dilution ratio should be determined in preliminary tests prior to application. | Spraying, flooding or dipping |
1:1 to 1:3 |
30/250/1400 kg |
no |
